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Control phase

What is a control plan in Lean Six Sigma?

A control plan turns an improved process into a repeatable operating routine, with clear measures, ownership and reaction rules.

What is a control plan in Lean Six Sigma?

Direct answer

A control plan is the operational document used in the Control phase of DMAIC to define what will be measured, how often, by whom, against which limits and what action follows if performance moves out of control.

When to use a control plan

What a control plan contains

Common mistakes

Frequently asked questions

Is a control plan the same as a monitoring plan?

They overlap, but a Lean Six Sigma control plan normally documents the characteristic, specification, measurement method, frequency, owner and reaction plan in one operational document.

Who owns the control plan?

The process owner normally owns the control plan after handover, with named operators or team members responsible for individual checks.

When is a control plan complete?

It is complete when every critical measure has a clear method, frequency, owner, limit and reaction plan, and the process owner has accepted the handover.

Build your control plan

Download the free template with a completed example.